Design of a Micropump for use in Medical Drug Delivery Systems

Researchers: Li Cao, Susan Mantell, Dept. of Mechanical Engineering, Dennis Polla, Dept. of Electrical Engineering

Project Description: MEMS fabrication techniques offer a unique solution to biomedical applications. Using MEMS technology, an implantable micropump can be fabricated to accurately and conveniently administer small amounts of medicine. The flow rate can be precisely regualted by electronics that are integral to the micropump. In this project, a bulk PZT actuated, low power, peristaltic micropump for implantable medical drug delivery systems was designed, fabricated and tested. A silicon wafer was bulk machined to form three 30 µm thick circular (3mm in diameter) membranes that are connected by a flow passage. To pump fluid at 10 µL/min, the membranes are actuated at 400 Hz in a peristaltic mode. The overall micropump size is 10mm x 4.5 mm x 0.52 mm. This design is unique because the manufacturing process is relatively simple and the micorpump is self-priming. In this presentation, the analytic methods behind the design will be presented. The compression ratio of our micropump is checked to ensure that the design is self-priming. The pumped volume is determined by electro-mechanical coupled field analysis using the Finite Element Method. Incompessible and viscous flow analysis are applied to size the flow channels. Silicon membranes with varied diameter adn thickness have been fabricated following MEMS techniques. Bulk PZT plates were selected as the actuators and manually glued onto silicon membranes. These prototype pumping chambers were tested by the actuating the bulk PZT and measured membrane deflection. There are good agreement between membrane deflection data and analytic calculations.